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Willow staircases.


rbytsdy

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I bored out a hole in the 3rd floor for the 2nd-story stairwell, by overlaying the 2nd floor (which has the same perimeter size) and tracing the stairwell hole onto the 3rd floor. Then I cut out the stairwell hole piece from the 3rd floor with the Dremel using a thin sanding wheel piece (which I discovered does a decent job of this when I was bashing the last spring fling build). I primed, sanded down, and then glued the main pieces together, laying the house on a side to try to weigh down some gaps:

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Some folks prime after gluing together, but I have been using Kilz water-based primer which seems to raise the grain and needs some good hard sanding, which is much easier to do with an unassembled piece, so I have been priming first.

Then I duplicated the 1st-story stair support pieces by tracing them onto 3/32" basswood. I cut strips from 1/8" basswood for the treads and risers, using the existing pieces as a guide. I used thinner basswood for the stair supports because although basswood is a soft wood, it does get tough to cut alot of it with an exacto knife.

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After all the pieces were stained, I assembled the supports with treads and risers and put the structures in place to dry so that hopefully there won't be too many gaps when I go to install them for real.

Here is the 2nd story staircase assembly, where I used the original staircase pieces; I'll use the back pieces from the kit also to close up the staircase.

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Here you can kind of see how I was maintaining the right spacing by using spacer sticks cut from popcycle sticks. It helps keep the staircase together and square.

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Here you can see the 1st story staircase assembly, where I used the new pieces made from basswood. I am going to close in the understair all the way to the floor and put a closet.

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