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Getting close to finishing


Jeff Church

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  • 5 months later...

Starting to see the light at the end of the tunnel. The lights and shingles are all that are left. LoL such little things :D

http://www.flickr.com/photos/24370911@N08/sets/72157632616071069/show/

The hard part was getting the back flat. Took days with a sander, bondo, and long straight edge. Not perfect but its close. Wish I had a 60" wide belt sander. Would have made it so much easier.

Jeff

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  • 1 month later...

I remember your first post Jeff. What a magnificent job you have made of this build. Your niece is a lucky girl - oh and she has great taste when it comes to the wallpaper.

I do envy you all the super tools but most of all having the skills to use them. A house finished to the standard that this one is, is a joy to behold.

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  • 4 weeks later...
  • 1 month later...

One step closer. I finally got the die the way I wanted to make the shingles. Here is the first fitting just to see how they are going to look. The blue painters tape is just to hold it in place to get an idea. The shingles will be glued in place.

http://www.flickr.com/photos/24370911@N08/sets/72157633724182453/

The shingles are 28ga copper and are pressed in sets of 5 wide. The pressings are 3.5" wide and 1.25" tall. Should take about 210 pressings for the entire roof.

Jeff

Edited by Jeff Church
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Another round of putting shingles on. I am starting to think it would have been easier to roof a real house.

8917978677_4a4ddc5fb0.jpg
100_8412 by churchjw, on Flickr
8918587902_259f810eb9.jpg
100_8414 by churchjw, on Flickr
8918583904_15a0470e69.jpg
100_8415 by churchjw, on Flickr
Here it is 2/5ths done. 100 + shingles to go.
8918578524_6049f32d15.jpg
100_8417 by churchjw, on Flickr
8917976581_26dd111ac1.jpg
100_8413 by churchjw, on Flickr
Here is the workshop in process. Including a stack of shingles ready to go on.
8917965353_06a9a437e8.jpg
100_8416 by churchjw, on Flickr
Here is the die to make them.
8917960563_711698cd3c.jpg
100_8418 by churchjw, on Flickr
Here it is loaded with a piece of copper.
8917959461_b63d45362c.jpg
100_8419 by churchjw, on Flickr
After a trip through the press.
8918573544_601eab76de.jpg
100_8420 by churchjw, on Flickr
And out pops a tab of shingles ready to be trimmed and glued in place. Now just repeat 200 times.
Jeff

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What type of glue are you using to attach the copper to the wood?

Are you going to do any aging techniques on the copper or will you be sealing it so it will stay bright copper colored?

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I am using e6000 glue to attach the shingles. Its a lot like silicone caulk very sticky and a little flexible when it drys. I did some test and the wood ripped before the copper/wood bond broke. I think I will let it age naturally. Should get a nice penny brown out of it. The singles are all on now. I need to add corner trim and a little trim at the top and the roof will be done. After that its on to the lighting and lighting controls.

http://www.flickr.com/photos/24370911@N08/sets/72157634015781418/

Jeff

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  • 1 month later...

Yea the roof is done. I decided to not put a patina on it just leave it copper. If my niece wants to she can always add it later.

http://www.flickr.com/photos/24370911@N08/sets/72157634823881550/

Last thing is to add the lights. Need to find the ones I want make a control board and a housing for the board to hide it.

Anyone know a good source for Victorian lighting that is not $250.00 a room.

Jeff

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