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mesp2k

Sign almost finished - just need to add some decorations. Grilles done. Still need to add a few brackets, panels below windows & on doors, hinge transom & doors...

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© MP2013
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What tool did you use to notch out the slots for window grills?

Thanks Debora! I use a mini table saw to make the dadoes. The thickest saw blade has a 1/16" thick kerf, so I have to make multiple passes. I print out a paper template from a drawing software program. The template has the position of each of the grills & is taped to the sash. I cut the sash parts in groups - same length at the same time - taped together - to keep everything as accurate as possible.

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